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Feature Article:
July 2002

 
     

June 2002: Exploring New Horizons in Product Design
May 2002: This Book is Not a Tree by Joseph Rinkevich, MBDC VP, Client Relations and Business Tools
April 2002: Anatomy of a Transformation
March 2002: “Making the Environment a Corporate Strategic Priority” by Gary Mayo, Visteon Corporation, Global Director of Environmental Affairs
February 2002: “The Promise of Nylon 6"
January 2002: “A Footprint Worth Celebrating” (Step 5: Reinvention)

December 2001: “Just Doing It. Nike's Track to Ecologically Intelligent Products” by Darcy Winslow, Nike Director of Women's Footwear

November 2001: “The Breakthrough to True Eco-Effectiveness” (Step 4: The Active Positive List)
October 2001: “Do you know what they want to do now?” by Tim O'Brien, Director, Ford Environmental Quality Office
September 2001: “Transforming Product Design within Current Production Systems” (Step 3: The Passive Positive List)
August 2001: “Synthetic Materials for Eco-Effective Design” by Jay Bolus, Director of Project Operations
July 2001: “Textile Mills Lead Another Revolution”
June 2001: “Positive Design Decisions in an Imperfect Market” (Step 2: Personal Preference)
May 2001: “The Five Steps to Reinventing the World” (Step 1: Free of...)
 

As environmental sensibilities have begun to take hold in the U.S., promising forecasts of a new generation of "green" products made from "natural" materials often outpace the growth of stable markets and environmentally sound manufacturing systems. Federal legislators are now pushing this approach to environmental responsibility, while supporting the agriculture industry.

Aiming to increase markets for U.S. agricultural products and promote their environmental benefits, the recently enacted U.S. farm bill requires federal agencies to "…give preference to such items composed of the highest percentage of bio-based products practicable…" If this provision does indeed stimulate federal procurements and new market demands, it could also provide a valuable opportunity for industry to explore the promise of bio-based materials as biological nutrients circulating productively in the biological metabolism. Without this approach, the indiscriminate use of bio-based materials could only offer the illusion of environmental benefits.

Interest in Bio-Based Materials

Using bio-based materials is nothing new. Industry has plenty of experience using natural and cellulosic fibers for textiles, paper, cardboard, and a variety of wood products. And as sustainability becomes an integral part of corporate agendas, interest in bio-based products is growing.

Hopefully new interest will bring a sophisticated understanding of the life cycle of bio-materials. Bio-based products are commonly perceived as inherently ecologically intelligent. Because they are derived from what is considered a renewable resource, bio-based materials are often championed for reducing reliance on scarce mineral resources. Bio-based polymers, for example, are drawing lots of attention as an alternative to petroleum-based packaging, which rapidly turns a valuable resource into waste. And the biodegradability offered by many biopolymers seems an attractive alternative to typical solid waste disposal methods.

Valuing Biological Nutrients

But if bio-based products are to produce real environmental benefits, they must be specifically designed so their bio-based materials can be safely recovered and returned to the soil. That means that each bio-based ingredient must be fully non-toxic and biodegradable—what MBDC calls a biological nutrient—becoming food for healthy and productive soil.

Products made for complete return to the soil are Products of Consumption. Other products might be designed to combine both biological and technical nutrients (hybrid products). The key in designing hybrid products is to facilitate the return of their materials into healthy biological and technical metabolisms after use. If bio-based products combine biological and technical nutrients in unrecoverable ways, the result can be much less ecologically intelligent than products that don't include bio-based materials at all.

Composite lumber, made from recycled plastics and waste wood (chips or sawdust), is one product that is marketed for its perceived environmental benefits as well as its performance. The use of recycled and bio-based materials seems to resonate in the market. But this is an example of exactly the kind of 'downcycling' that renders both the technical nutrients (the plastic) and biological nutrients (wood) unrecoverable after use. In the context of Cradle to Cradle Design, it's an unintelligent use of materials and a last stop on the way to the landfill or incinerator.

The effective use and recovery of biological nutrients implies the need for strategic alliances to coordinate industry-wide, closed loop material flows. No company—no single industry, even—can develop this cradle-to-cradle infrastructure alone. It will require a cultural shift, perhaps encouraged by incentives from local, state, and federal agencies to those who wish to construct a new materials economy using biological nutrients as viable currency.

That said, there is much individual companies can do. Beginning with an examination of the life cycles of materials, designers and engineers can assess the elements of production, design, manufacture, and recovery that determine the long-term value of bio-based products.

Safety: Many bio-based materials begin their life on the farm. Conventional farming practices are also in need of environmental optimization. Most fertilizers, pesticides, and herbicides are petroleum-derived, so the definition of current agricultural products as renewable isn't an absolute truth. And conventional farming methods tend to result in soil erosion and salinization, aquifer depletion, nutrient loading, and toxic chemical run-off. These issues clearly affect the overall ecological profile of biological materials.

Food vs. Materials: Consumers in developed nations wield incredible influence over the flow of resources throughout the world. Observing that the United States in one of the primary exporters of basic grains and foodstuffs, what are the potential social implications of using arable lands to grow industrial materials instead of food? For example, if we use the edible part of plants to synthesize carbohydrate-based polymers for convenience food packaging in the U.S., can we ensure that we are not unintentionally denying someone else's children the most basic nutrition? When we talk about sustainability, we also have to ask for whom.

Bio-Based…Plus What? A bio-based raw material is a good beginning; but what happens to a potential biological nutrient in the manufacturing process is equally important. What kinds of chemicals are used to process it? What kinds of dyes, pigments, adhesives, fillers, UV- inhibitors, stabilizers, plasticizers, bleaching agents, and binders will be added to the product? These components can have serious human and ecological health impacts, perhaps especially in biodegradable materials that can release their chemical constituents more readily than longer-lived petroleum plastics. Given the potential for direct interaction with ecological systems after product use, bio-based products should be manufactured with an added measure of care.

Recovering Nutrients—To Reuse or to Compost? Developing closed-loop systems for recovering and re-utilizing bio-based materials is necessary for maximizing their value as nutrients. But some bio-based materials designed as nutrients have the potential to be productive in either technical or biological metabolisms. Durable products might be especially well suited the technical metabolism; more transient products for the biological metabolism.

For a bio-based product designed to be even moderately durable, why take all of its inherent quality and return it to soil after its first product life is over? Why not preserve its quality by anticipating future product designs? For example, agricultural fibers with a non-toxic binder used to manufacture automotive door panel carriers could be collected, shredded, and pressed into new carrier panels. If no opportunity exists for refurbishing the material, it could be sold and used for products in other industries without impeding its potential to ultimately return safely to soil.

The greatest potential value for rapidly renewable and biodegradable materials may exist for those products that have very brief terms of use. For single-use or short duration products, it may be most appropriate to recover their value as compost.

Value Recovery Opportunities

The opportunities offered by capturing the value of the massive amounts of organic wastes generated by every household in the industrialized world are immense. Given the volume of this "waste" stream, and the persistent, worldwide loss of topsoil, it makes good sense to create materials that can safely biodegrade. Products such as these give businesses and communities the opportunity to turn liabilities into revenue-trash and disposal costs can be converted to productive biological nutrients.

There is perhaps no better reason to carefully explore the value of bio-based materials.

Find Out More:

Read Title IX of the 2002 Farm Bill, containing the bio-based materials procurement requirements.
 
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